PCBA Manufacturing Engineer, External (Starshield)

PCBA MANUFACTURING ENGINEER, EXTERNAL (STARSHIELD)

Starshield leverages SpaceX’s Starlink technology and launch capability to support national security efforts. While Starlink is designed for consumer and commercial use, Starshield is designed for government use, with an initial focus on earth observation, communications, and hosted payloads. The Starshield team is building highly reliable in-space mesh networks, designing secure systems to guarantee access to space, designing next-gen communication and sensing software, and more.

RESPONSIBILITIES:

• Own and manage PCBA processes and PCBA products for the Starshield supply chain


• Own continuity of supply for electronic products on the Starshield program, ensuring internal production has infeed assemblies needed to build to program level volume targets


• Collaborate with design engineers to gain an in-depth knowledge of piece part, assembly, and/or sub-system design intent


• Support the procurement team to strategically source parts matched with supplier competencies by reviewing and assessing supplier manufacturing processes and quality systems


• Create and define supplier technical requirements and flow downs to meet hardware manufacturing needs


• Implement and monitor the Production Part Approval Process (PPAP) with selected suppliers to enable rate production


• Assure supplier understanding of product and submission requirements


• Develop and approve process controls to control critical characteristics


• Recommend technical product improvements to reduce risk and potential defect opportunities


• Analyze supplier quality and delivery metrics to identify trends and pinpoint systemic performance gaps and root causes to drive supplier improvement plans


• Provide feedback as appropriate on manufacturing methods, with a specific focus on eliminating costs, reducing cycle times, and increasing yields


• Function as liaison between purchasing, engineering, manufacturing, and suppliers to resolve supplier quality issues and to provide technical support


• Drive supplier corrective actions associated with any escapes or containments identified in Production and Supply Chain


• Collaborate with teams, lead projects, and continuously drive improvement in the supply base with a focus on reductions in cycle time, nominal cost, and cumulative scrap

BASIC QUALIFICATIONS:

• Bachelor’s degree in electrical engineering, mechanical engineering, material science engineering, hardware engineering, engineering physics, or other engineering discipline


• 1+ years of experience in PCBA manufacturing, SMT processing and/or microelectronics packaging either from industry, research, or academic projects


• 1+ years in a manufacturing, reliability, and/or design engineering role (student project team or internship experience qualifies)

PREFERRED SKILLS AND EXPERIENCE:

• Knowledge of supplier quality processes (production part approval process, advanced product quality planning, first article inspection reports, etc.)


• Knowledge of statistical techniques and methods, e.g., design of experiments, Six Sigma, etc.


• Experience with quality systems (ISO 9000/TS/AS9100/NADCAP)


• Knowledge pf IPC manufacturing standards


• Knowledge of lean concepts


• Experience with basic failure analysis tools and methods (X-ray, cross-section, polishing)


• Experience with sharing information and influencing others across organizational lines, internally and externally


• Strong written and verbal communication skills, ability to make presentations to suppliers, team members, and management


• Ability and willingness to obtain a Top Secret clearance

ADDITIONAL REQUIREMENTS:

• Role is in office and located in Hawthorne, CA


• An active clearance may provide the opportunity for you to work on sensitive SpaceX missions; if so, you will be subject to pre-employment drug and random drug and alcohol


• Must be willing to work long hours and weekends when needed to meet critical deadlines


• Ability to travel: Up to 25-60% work week travel may be required


• Valid driver’s license

COMPENSATION AND BENEFITS:

Pay range:

Supplier Development Engineer/Level I: $95,000.00 - $120,000.00/per year

Supplier Development Engineer/Level II: $115,000.00 - $135,000.00/per year

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock, stock options, or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Exempt employees are eligible for 5 days of sick leave per year.