Build Reliability Engineer (Raptor Additive/Foundry)

BUILD RELIABILITY ENGINEER (RAPTOR ADDITIVE/FOUNDRY):

Raptor is a full-flow, staged combustion engine powering Starship – the most powerful launch vehicle in the world that's designed for heavy payload transport, multi-planetary travel, and complete reusability. The Raptor program is actively developing the design and factory to achieve maximum performance and high-rate production to support planned missions to the Moon and Mars. As part of the Build Reliability organization, you will join an inclusive, inter-disciplinary team committed to reliability in manufacturing, test, and flight. Your breadth of exposure and responsibility as a Build Reliability Engineer will be immense as you collaborate with other core groups at SpaceX as the primary reliability contact for the additive and foundry work centers. You will be the extreme owner of reliability for additive and foundry builds driving improvements in manufacturing methods, inspection procedures, tooling design, work instructions, and design for manufacturability. The additive and foundry work centers turn raw materials into high complexity engine components which you will cover from initial design to flight.

RESPONSIBILITIES:

• Partnering with design engineering and manufacturing teams through product development and production to create quality plans for flight hardware, including identification of key characteristics, prototype testing for functionality and manufacturability, first article and detailed inspection planning, and consideration of past failures and lessons learned


• Investigating failures in production, test and flight, identifying and mitigating the immediate and underlying root causes to reduce risk and improve reliability of designs and processes


• Developing, implementing and validating Lean test and inspection processes to validate new and existing products and processes, ensuring that criteria are objective and that quality goals are consistently met


• Improving the reliability of hardware by any means necessary. Including developing new manufacturing processes, adopting new technologies, defining inspection methods, creating test procedures, training production personnel, and creating work instructions


• Conducting regular build quality reviews to ensure that design intent is achieved and well-communicated; identifying opportunities for risk reduction and removal of complexity in designs and processes to improve manufacturability, collaborating with integrated product teams to drive improvements and address high-impact and repeat non-conformances


• Containing suspect or known non-conforming product, providing guidance to quality inspectors, technicians, shop supervisors and engineers to assist in quarantining and rework activities


• Supporting the shop floor in continuous improvement and the advancing of a Lean, autonomous production system through creation of standard rework/repair guides, removal of redundant or unnecessary inspection, and improved control and optimization of critical processes

BASIC QUALIFICATIONS:

• Bachelor's degree in an engineering discipline or physics


• 1+ years in a manufacturing, quality and/or design engineering role (student project team or internship experience qualifies)

PREFERRED SKILLS AND EXPERIENCE:

• Strong interpersonal and collaborative skills, enthusiasm for the team’s spirit of innovation and mission of improving reliability in cutting-edge technology


• Master’s degree in mechanical engineering, aerospace engineering, materials engineering, or chemical engineering


• Demonstrated application of process controls in high volume manufacturing, test, and quality environment


• Knowledge of quality tools such as root cause analysis and corrective action, Lean principles, measurement systems analysis, design of experiments, statistical process control, advanced product quality planning (APQP), metrology, process failure mode and effects analysis (PFMEA), control plans, and various problem solving approaches


• Dedicated to adopting a Lean approach to quality without compromising safety or reliability


• Experience developing or supporting any of the following products/processes:




• Complex mechanical/structural assemblies


• Propulsion Systems integration and test


• Castings/Additive manufacturing


• Materials Engineering


• Turbopump/valve assembly


• CNC machining, forming, bending


• Bonding, drilling, fastening and other assembly manufacturing processes


• Avionics integration and testing


• Welding (electron beam (EB), TIG, etc.)

ADDITIONAL REQUIREMENTS:

• Ability to work extended hours, weekends, and offsite as needed

COMPENSATION AND BENEFITS:

Pay range:

Build Reliability Engineer/Level I: $95,000.00 - $115,000.00/per year
Build Reliability Engineer/Level II: $110,000.00 - $130,000.00/per year

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock, stock options, or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Employees accrue paid sick leave pursuant to Company policy which satisfies or exceeds the accrual, carryover, and use requirements of the law.